fits model: Vl800, 800, Intruder. make: Suzuki. year: 2004.

( Manufacturer Part Number: 2205708 ), ( Type: Airbox )
The **Suzuki 2004 Intruder Volusia 800 VL800 Front Tokico Brake Caliper (Part #2205708)** is a high-performance, precision-engineered braking component designed specifically for the iconic Suzuki Intruder Volusia 800, a motorcycle renowned for its blend of comfort, power, and adventure-ready capabilities. This front brake caliper is a direct OEM replacement part, ensuring an exact fit and seamless integration with the bike s braking system, allowing riders to maintain optimal stopping power and handling without compromising on reliability. Crafted by **Tokico**, a globally respected manufacturer known for its cutting-edge brake technology, this caliper features a robust, durable construction with high-quality materials that resist wear, corrosion, and thermal degradation even under demanding riding conditions. The design incorporates a **dual-piston floating caliper system**, which provides superior pad wear distribution and consistent braking performance across varying temperatures and loads, making it ideal for both city commuting and extended highway cruising. The caliper s sleek, aerodynamic profile not only enhances the bike s aesthetic appeal but also contributes to improved airflow, reducing the risk of brake fade during aggressive or prolonged use. Built to meet Suzuki s stringent engineering standards, this part is backed by a reputation for longevity and performance, ensuring that riders can trust it to deliver consistent, responsive braking year after year. Whether you're a seasoned rider upgrading for better control or a maintenance-conscious owner restoring your Intruder to factory specifications, this Tokico caliper offers a perfect balance of quality, precision, and durability.
### Pros and Cons of Buying a Suzuki Intruder 800 (2004) with a Front Tokico Brake Caliper (Part Number: 2205708)
#### **Pros:**1. **Reliability and Durability** The Suzuki Intruder 800 is a well-regarded adventure motorcycle known for its robust build, dependable engine, and long-lasting components. Many owners report that with proper maintenance, these bikes can last well beyond 100,000 miles.
2. **Fuel Efficiency** The 800cc engine is relatively efficient for its class, offering better mileage compared to larger displacement adventure bikes. This makes it a cost-effective choice for long-distance touring.
3. **Versatility** The Intruder 800 is designed for both on-road and light off-road use, making it suitable for riders who want a single bike for commuting, road trips, and occasional trails.
4. **Maintenance Accessibility** Suzuki parts are widely available, and the bike s design allows for relatively straightforward maintenance and repairs. This can be advantageous for DIY mechanics.
5. **Comfortable Ride** The Intruder 800 features a comfortable seating position, ergonomic controls, and a stable ride, which is ideal for long-distance touring. The suspension is tuned for a smooth on-road experience.
6. **Tokico Brake Caliper (2205708)** Tokico is a reputable brake manufacturer known for producing high-quality calipers. The front caliper you re considering is likely durable and reliable, offering good braking performance. Tokico components are often more robust than aftermarket or generic alternatives, reducing the risk of premature failure.
7. **Resale Value** Suzuki Intruders hold their value reasonably well compared to some other adventure bikes, especially if maintained properly. The 2004 model is not extremely rare, so finding parts or a buyer should not be difficult.
8. **Proven Performance** The 800cc engine provides a good balance of power and torque, making it suitable for highway cruising and light off-road conditions. It s not overly powerful, which can be an advantage for riders who prefer a more manageable bike.
---
#### **Cons:**1. **Age and Mileage** A 2004 Suzuki Intruder 800 is now over two decades old. While it can still be reliable, it may require more frequent maintenance, especially if it has high mileage (e.g., 50,000 miles). Critical components like the engine, transmission, and suspension may eventually wear out and need replacement.
2. **Outdated Technology** The bike lacks modern features such as ABS (Anti-lock Braking System), traction control, or advanced fuel injection systems. This can be a safety concern, particularly in slippery conditions or when riding at high speeds.
3. **Fuel Injection Issues** The Intruder 800 uses a carbureted engine (in the 2004 model), which can be less reliable and more prone to clogging or performance issues compared to modern fuel-injected engines. Carburetors require regular tuning and cleaning.
4. **Suspension Wear** The front and rear suspension on older Intruders can degrade over time, leading to a harsher ride or poor handling. The Tokico caliper you re considering is a good upgrade, but the rest of the braking system (e.g., pads, rotors, and master cylinder) may also need attention.
5. **Rust and Corrosion** If the bike has been exposed to harsh weather or poor storage conditions, rust can be a significant issue, particularly on the frame, suspension, and exhaust. Rust can weaken structural components and lead to costly repairs.
6. **Parts and Labor Costs** While Suzuki parts are available, some components (especially for older models) may be expensive or difficult to source. Labor costs for repairs can also add up, especially if you re not comfortable doing the work yourself.
7. **Noise and Vibration** The 800cc engine can be noisy, and the bike may vibrate more than modern, well-suspended adventure bikes. This can be uncomfortable during long rides.
8. **Limited Modification Options** Unlike newer bikes, the Intruder 800 has limited aftermarket support for upgrades. While you can install parts like the Tokico caliper, other modifications (e.g., exhaust, suspension, or electronics) may be limited or require custom work.
9. **Fuel Economy Decline** As the bike ages, fuel efficiency may decrease due to worn components, clogged air filters, or a fouled carburetor. This can increase operating costs over time.
10. **Safety Concerns** Without modern safety features like ABS or traction control, the bike may be less safe in emergency situations, such as sudden stops or slippery surfaces. The braking system, while improved with the Tokico caliper, may still not match the performance of contemporary bikes.
---
### **Conclusion:**Buying a 2004 Suzuki Intruder 800 with a Tokico front brake caliper (2205708) can be a good choice if you prioritize reliability, fuel efficiency, and versatility for light adventure riding. The Tokico caliper is a solid upgrade that will improve braking performance, and the Intruder 800 is a proven, durable bike for its class. However, the bike s age means you ll need to budget for maintenance, potential rust issues, and the lack of modern safety features.
If you re looking for a bike that s primarily for commuting, weekend rides, or light touring and can handle some maintenance work, this could be a cost-effective option. On the other hand, if you re seeking a bike with modern safety features, better fuel efficiency, or easier maintenance, a newer adventure bike (even a used one from the last decade) might be a better long-term investment.
---
### **Recommendation:**1. **Inspect Thoroughly** Before purchasing, have a mechanic inspect the bike for rust, suspension wear, engine condition, and braking system health. Pay special attention to the carburetor, fuel system, and tires.
2. **Budget for Upgrades** Consider investing in additional upgrades beyond the Tokico caliper, such as:- Replacing the carburetor with a modern aftermarket unit (e.g., Mikuni or Keihin) for better reliability.
- Upgrading the suspension (e.g., hlins or Showa forks) if it s worn.
- Installing ABS if possible (some aftermarket kits are available).
- Replacing the exhaust system if it s rusted or leaking.
3. **Test Ride and Ride History** Take the bike for a test ride to check for vibrations, handling issues, or unusual noises. Ask the seller for the bike s full service history to ensure it has been well-maintained.
4. **Consider Alternatives** If you re open to spending a bit more, a newer or slightly newer used Suzuki Intruder (e.g., 2010 or later) with fuel injection and ABS could offer better long-term reliability and safety. Other adventure bikes like the Honda Africa Twin or Yamaha T n r also provide modern features and improved performance.
5. **Buy with Caution** If you decide to proceed with the 2004 Intruder, negotiate the price based on its condition and mileage. Be prepared to spend additional money on maintenance and potential upgrades to keep the bike running smoothly.
Ultimately, the Intruder 800 with the Tokico caliper can be a great bike for the right rider someone who values simplicity, durability, and a no-frills adventure motorcycle. However, weigh the pros and cons carefully against your riding needs and budget before making a final decision.
More options available upon request. ;; 2004 SUZUKI INTRUDER VOLUSIA 800 VL800 FRONT TOKICO BRAKE CALIPER. Each part is systematically placed to be easily located once purchased. Inglewood, CO 80110.
If the item does not fit motorcycle model specified in listing. Many countries only allow 79 max package length and girth combined. ADDRESS: Steele's Cycle, 2025 W.